Sheet metal package
Laser-cut laminated cores for electric motors
Sheet metal packages - small series from HAILTEC
In todays electrical industry and the E-mobility make high-precision sheet packages of central importance for the efficiency and performance of electrical machines. As a leading One-Stop Job Shop for precision manufacturing, HAILTEC offers tailor-made solutions for the production of Sheet metal packages at the highest level. With innovative technologies and decades of experience, we are the ideal partner for your projects in the electrical industry.
What are sheet stacks?
Sheet packages are laminated components made of Electrical sheets manufactured and in electrical machines like Engines, transformers and Generators They play a crucial role in improving the magnetic properties these machines by Eddy current losses reduce and the Energy Efficiency increase.
Thanks to their special design, laminated cores contribute significantly to capacity electrical machines. The more precisely and with higher quality the laminated core is manufactured, the more efficiently the machine operates.
Our expertise in the production of sheet packages
HAILTEC is your expert for the Production of high-precision sheet packagesWe use the latest technologies to manufacture sheet packages that meet the highest magnetic efficiency and mechanical stability Our manufacturing processes are designed to meet your specific requirements – from material selection to final assembly.
Our core technologies:
Laser cutting of electrical sheets
Wire EDM of sheet metal packages
Back varnish technology & packaging
CNC machining of sheet metal packages
Our innovative technology allows us to cut electrical steel sheets with the highest precision and minimal tolerances. The result: a perfect fit for your applications. Thanks to robot-equipped laser systems, we also guarantee exceptionally high cost-effectiveness.
With our wire-cutting (EDM) technology, we achieve the highest precision in the processing of sheet metal packages. The finest cuts and minimal tolerances guarantee perfect dimensional accuracy. This high-precision method ensures excellent quality.
The self-bonding process ensures that the individual laminations are firmly bonded together while the package remains electrically insulated. This improves the magnetic properties and increases the service life.
With our CNC technology, we can manufacture even particularly complex components while ensuring the highest precision.
Advantages of our sheet packages
Our laminated cores offer numerous advantages that optimize your projects in the electrical industry and e-mobility:
Highest precision
Our manufacturing technologies enable us to produce sheet stacks with the tightest tolerances, maximizing the performance of the final products.
Optimized magnetic properties
Thanks to precise cutting and the baked enamel process, our laminated cores achieve excellent magnetic efficiency.
Custom-made
We offer tailor-made solutions for your specific requirements – whether prototype or series production.
Long life
Thanks to innovative processes such as the baked enamel process, our sheet packages are particularly durable and corrosion-resistant.
High energy efficiency
Our laminated cores help reduce eddy current losses, which increases the energy efficiency of your machines.
sustainable production
By using the latest technologies, we reduce material losses and increase production efficiency – a plus for your environmental balance.
Application areas of our sheet packages
Our laminated cores are used in a wide range of applications in electrical industry and E-mobility for use:
Electric motors for e-mobility
HAILTEC's sheet packages are electric motors used for electric vehicles, where their precise processing ensures optimal energy conversion and increases the performance of the engines.
Generators for renewable energies
In Wind Turbines and Photovoltaic systems Our laminated cores contribute to efficient energy generation by Power dissipation minimize the generators
Transformers and chokes
Our high-precision sheet packages are transformers and Thrushes essential to the magnetic losses to reduce and maximize performance.
Industrial motors and generators
In the industrial sector, our sheet packages improve the efficiency and longevity from electric motors and Generators in various production processes.
Special applications in aerospace
For particularly demanding applications in the Aerospace We develop sheet packages that can withstand extreme conditions while guaranteeing maximum performance.
Why HAILTEC for your sheet packages?
When manufacturing sheet stacks, every detail counts. HAILTEC offers you the following advantages:
Years of experience in the Precision manufacturing and comprehensive know-how in the electrical industry.
State-of-the-art machinery with highly specialized systems for laser cutting, wire EDM and CNC machining.
Expertise in the processing of special materialsto meet the most demanding customer requirements.
Certifications to ISO 9001 and ISO 14001that guarantee the highest quality and sustainability.
sustainable productionwhich minimizes the use of materials and protects the environment.
Our experience and technical know-how enable us to deliver tailor-made solutions that are precisely tailored to your needs.
Our manufacturing processes for sheet stacks
The manufacturing process of sheet metal packages at HAILTEC is designed to ensure the highest precision and quality in every step. material selection using the Cutting until the final Quality control We ensure that your products meet all requirements.
Our manufacturing processes are flexible and can be adapted to specific customer requirements – from prototypes to series production.
Many well-known customers from the industry
already trust our expertise
Case study: Successful project in the field of e-mobility
A leading manufacturer of electric vehicles commissioned HAILTEC with the development and production of Sheet metal packages for high performance enginesThe challenge was to maximize the efficiency and durability of the engines to increase the vehicle's range and performance.
Solution approach: HAILTEC continued its ultra-precise laser technology and Baking varnish process to produce laminated cores with optimal magnetic properties.
Result: The supplied sheet packages contributed significantly to the improvement of the Energy Efficiency and Performance of the electric motors, which gave the manufacturer a clear competitive advantage.
"HAILTEC's laminated cores exceeded our expectations. We were impressed by the precision and efficiency of the components." – Manufacturer of electric vehicles
Let’s implement your sheet metal package projects together!
Contact HAILTEC today for a Consultation to your sheet package projects. Our experts develop tailor-made solutions that meet your requirements in the electrical industry and E-mobility fulfill optimally.
FAQ – Frequently asked questions about sheet packages
What are sheet stacks?
Laminated cores consist of laminated Electrical sheets and serve to improve the magnetic efficiency in electrical machines.
Which manufacturing technologies does HAILTEC use?
We use laser cutting, stamping technology, Baking varnish process and CNC machiningto produce sheet packages of the highest precision.
For which applications are laminated cores suitable?
Our sheet packages are electric motors, Generators, transformers and industrial engines employed.
How does HAILTEC guarantee the quality of the sheet packages?
Each production step is subjected to strict quality control monitored to ensure that all sheet packages meet the highest standards.
Does HAILTEC offer customized solutions?
Yes, we customize our sheet packages to your individual requirements – from material selection to final assembly.
Summary: HAILTEC – High-precision laminated cores for the electrical industry
With HAILTEC as your partner you will receive high-precision sheet packages, which are specifically designed for the requirements of the electrical industry and E-mobility Trust our Experience, Innovation and technical expertiseto successfully implement your projects. Contact Us today for tailor-made solutions!
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