Sheet metal package
Laser-cut laminated cores for electric motors
Sheet metal packages - small series from HAILTEC
In today's electrical industry and e-mobility, high-precision laminated cores are crucial for the efficiency and performance of electrical machines. As a leading one-stop job shop for precision manufacturing, HAILTEC offers customized solutions for the production of top-quality laminated cores . With innovative technologies and decades of experience, we are the ideal partner for your electrical industry projects.
What are sheet stacks?
Sheet packages are laminated components made of Electrical sheets manufactured and in electrical machines Who Engines, Transformers and Generators They play a crucial role in improving the magnetic properties these machines by Eddy current losses reduce and the Energy Efficiency increase.
Thanks to their special design, laminated cores contribute significantly to the performance of electrical machines. The more precisely and to a higher quality the laminated core is manufactured, the more efficiently the machine operates.
Our expertise in the production of sheet packages
HAILTEC is your expert for the production of high-precision sheet metal stacks . We utilize state-of-the-art technologies to manufacture stacks that offer maximum magnetic efficiency and mechanical stability . Our manufacturing processes are designed to meet your specific requirements – from material selection to final assembly.
Our core technologies:
Laser cutting of electrical sheets
Wire EDM of sheet metal packages
Back varnish technology & packaging
CNC machining of sheet metal packages
Our innovative technology allows us to cut electrical steel sheets with the highest precision and minimal tolerances. The result: a perfect fit for your applications. Thanks to robot-equipped laser systems, we also guarantee exceptionally high cost-effectiveness.
With our wire-cutting (EDM) technology, we achieve the highest precision in the processing of sheet metal packages. The finest cuts and minimal tolerances guarantee perfect dimensional accuracy. This high-precision method ensures excellent quality.
The self-bonding process ensures that the individual laminations are firmly bonded together while the package remains electrically insulated. This improves the magnetic properties and increases the service life.
With our CNC technology, we can manufacture even particularly complex components while ensuring the highest precision.
Advantages of our sheet packages
Our laminated cores offer numerous advantages that optimize your projects in the electrical industry and e-mobility:
Highest precision
Our manufacturing technologies enable us to produce sheet stacks with the tightest tolerances, maximizing the performance of the final products.
Optimized magnetic properties
Thanks to precise cutting and the baked enamel process, our laminated cores achieve excellent magnetic efficiency.
Custom-made
We offer tailor-made solutions for your specific requirements – whether prototype or series production.
Long life
Thanks to innovative processes such as the baked enamel process, our sheet packages are particularly durable and corrosion-resistant.
High energy efficiency
Our laminated cores help reduce eddy current losses, which increases the energy efficiency of your machines.
sustainable production
By using the latest technologies, we reduce material losses and increase production efficiency – a plus for your environmental balance.
Application areas of our sheet packages
Our sheet metal stacks are used in a wide variety of applications in the electrical industry and e-mobility :
Electric motors for e-mobility
HAILTEC's lamination stacks are used in electric motors for electric vehicles, where their precise processing ensures optimal energy conversion and increases the performance of the motors.
Generators for renewable energies
In wind turbines and photovoltaic systems, our laminated cores contribute to efficient energy generation by minimizing generator power losses .
Transformers and chokes
Our high-precision laminated cores are essential in transformers and chokes to reduce magnetic losses and maximize performance.
Industrial motors and generators
In the industrial sector, our sheet metal packages improve the efficiency and durability of electric motors and generators in various production processes.
Special applications in aerospace
For particularly demanding applications in the aerospace industry, we develop sheet metal packages that can withstand extreme conditions while guaranteeing maximum performance.
Why HAILTEC for your sheet packages?
When manufacturing sheet stacks, every detail counts. HAILTEC offers you the following advantages:
Many years of experience in precision manufacturing and comprehensive know-how in the electrical industry.
State-of-the-art machinery with highly specialized equipment for laser cutting, wire EDM and CNC machining.
Expertise in processing special materials to meet the most demanding customer requirements.
Certification according to ISO 9001 guarantees the highest quality.
Sustainable production that minimizes material usage and protects the environment.
Our experience and technical know-how enable us to deliver tailor-made solutions that are precisely tailored to your needs.
Our manufacturing processes for sheet stacks
HAILTEC's sheet metal assembly manufacturing process is designed to ensure the highest precision and quality at every step. From material selection and cutting to final quality control, we ensure that your products meet all requirements.
Our manufacturing processes are flexible and can be adapted to specific customer requirements – from prototypes to series production.
Many well-known customers from the industry
already trust our expertise
Case study: Successful project in the field of e-mobility
A leading electric vehicle manufacturer commissioned HAILTEC to develop and manufacture lamination stacks for high-performance motors . The challenge was to maximize the efficiency and lifespan of the motors in order to increase the vehicle's range and performance.
Solution approach : HAILTEC used its ultra-precise laser technology and the back-coating process to manufacture sheet metal stacks with optimal magnetic properties.
Result: The supplied sheet packages contributed significantly to the improvement of the Energy Efficiency and Offering of the electric motors, which gave the manufacturer a clear competitive advantage.
"HAILTEC's laminated cores exceeded our expectations. We were impressed by the precision and efficiency of the components." – Manufacturer of electric vehicles
Let’s implement your sheet metal package projects together!
Contact HAILTEC today for a free consultation regarding your sheet metal assembly projects. Our experts develop customized solutions that perfectly meet your requirements in the electrical industry and e-mobility.
FAQ – Frequently asked questions about sheet packages
What are sheet stacks?
Laminated cores consist of laminated Electrical sheets and serve to improve the magnetic efficiency in electrical machines.
Which manufacturing technologies does HAILTEC use?
We use laser cutting, stamping technology, Baking varnish process and CNC machiningto produce sheet packages of the highest precision.
For which applications are laminated cores suitable?
Our sheet packages are Electric motors, Generators, Transformers and industrial engines employed.
How does HAILTEC guarantee the quality of the sheet packages?
Each production step is subjected to strict quality control monitored to ensure that all sheet packages meet the highest standards.
Does HAILTEC offer customized solutions?
Yes, we customize our sheet packages to your individual requirements – from material selection to final assembly.
Summary: HAILTEC – High-precision laminated cores for the electrical industry
With HAILTEC as your partner you will receive high-precision sheet packages, which are specifically designed for the requirements of the electrical industry and E-Mobility Trust our Experience, Innovation and technical expertiseto successfully implement your projects. Contact us today for tailor-made solutions!
Member of networks and associations
HAILTEC - Your certified partner
