CNC milling at HAILTEC
Focus on precision and integration
The CNC milling is a central component of production at HAILTEC, but far more than an isolated processing step. HAILTEC does not see itself as a classic contract milling company, but pursues a integrated manufacturing approach, which embeds CNC milling into a comprehensive technology portfolio. This holistic approach enables our customers to benefit from exceptional flexibility, fast response times, and seamless integration of various manufacturing technologies – from development to series production.
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HAILTEC's unique approach to CNC milling
HAILTEC not only offers milling services, but also uses CNC milling as a strategic component within a networked, integrated manufacturing Our CNC milling is part of a comprehensive technology portfolio that includes micro-Waterjet cuttingn, Laser fine cutting micromachining, UKP laser technology (ultrashort pulse laser) and other high-precision processes. This approach offers significant advantages for complex manufacturing projects where precision, speed, and an optimized process chain are critical.
Integrated manufacturing as the key to success
HAILTEC’s integrated manufacturing approach brings the CNC milling with other technologies, which is especially essential for projects with demanding tolerances and material requirements. Milling plays a key role in Tooling, which forms the basis for many of our in-house manufacturing processes. By combining technologies such as micromachining and CNC milling, we can offer our customers customized solutions that can be flexibly adapted to specific requirements.
The role of CNC milling at HAILTEC
At HAILTEC, CNC milling is not isolated but closely linked to other technologies, making it an indispensable part of our manufacturing portfolio. It plays a crucial role in the production of high-precision parts and, in conjunction with our toolmaking department, offers significant synergy effects.
Integration with other manufacturing technologies
At HAILTEC, CNC milling is often used in combination with other manufacturing processes to produce complex components efficiently and precisely. Examples include:
- Micro waterjet cutting: For particularly fine structures or processing of materials that are difficult to process using conventional methods.
- Laser fine cutting: For particularly fine structures or processing of materials that are difficult to process using conventional methods.
- UKP laser processing: For particularly fine structures or processing of materials that are difficult to process using conventional methods.
Technical aspects of CNC milling at HAILTEC
Machines and their capabilities
HAILTEC relies on CNC milling machines from renowned manufacturers such as Fellman and Mg Mori, which are known for their precision and versatility. These machines enable the machining of complex geometries and have advanced functions, such as 5-axis machiningwhich ensure the highest precision and efficiency even with demanding workpieces.
Special milling processes
In addition to classic CNC milling, HAILTEC also relies on High-speed milling and Hard millingThese processes enable the machining of hard materials and reduce processing times while maintaining consistently high quality.
Machinable materials and component sizes
The CNC milling machines used at HAILTEC are designed for a wide range of materials, including:
- Metals: aluminum, steel, stainless steel, titanium
- plastics: PEEK, PTFE, polycarbonate
- Special alloys: For highly specialized applications in aerospace or medical technology
- Typical component sizes range from small, delicate precision parts to larger workpieces with complex geometries.
Precision and tolerances
The machines at HAILTEC achieve tolerances in the range of ±20 micrometers, which is particularly important for high-precision parts such as those used in Medical Technology or the Electronics needed is crucial.
Special milling processes
In addition to classic CNC milling, HAILTEC also relies on High-speed milling and Hard millingThese processes enable the machining of hard materials and reduce processing times while maintaining consistently high quality.
Since all essential manufacturing technologies are covered in-house at HAILTEC, we can respond particularly flexibly to customer requirements. Changes to the production process or short-term adjustments can be implemented without great effort.
Application areas of CNC milling at HAILTEC
Components for various industries
HAILTEC manufactures using CNC milling High-precision parts for a variety of industries, including:
- Medical technology: Manufacture of components for surgical instruments and implants
- E-mobility: Production of housings and precise components for battery systems
- Aerospace: Machining of lightweight but durable components for aircraft and satellites
- Electronics: Precision housings and heat sinks for high-performance electronics
Manufacture of tools and devices
The own toolmaking At HAILTEC, this is a key factor in our flexibility and innovative strength. Using CNC milling, we manufacture tools and fixtures that are precisely tailored to the requirements of our customer projects. This enables us to efficiently handle even the most demanding orders.
Special challenges and projects
By using state-of-the-art CNC technology, HAILTEC has already been able to realize complex projects where other manufacturing companies have reached their limits. For example, we manufactured components for an electronics project that required a combination of extremely fine structures and high stability.
Advantages of the integrated manufacturing approach at HAILTEC
Flexibility and fast response times
Since all essential manufacturing technologies are covered in-house at HAILTEC, we can respond particularly flexibly to customer requirements. Changes to the production process or short-term adjustments can be implemented without great effort.
Process optimization and cost efficiency
The close integration of production steps allows us to optimize processes and reduce costs. The use of internal resources and the ability to manufacture tools ourselves make us less dependent on suppliers and guarantee shorter lead times.
Quality control throughout the entire manufacturing process
From development to final testing, we maintain control over the entire manufacturing process. This ensures consistently high quality and minimizes sources of error. Every batch undergoes comprehensive testing before delivery to the customer.
Importance of CNC milling for HAILTEC's toolmaking
Types of tools manufactured in-house
HAILTEC manufactures a wide range of tools for its own use, including:
- molds
- Devices for series production
- Specialized Tools for micromachining
Advantages of in-house tool production
By manufacturing our tools in-house, we are independent of external suppliers and can optimally adapt our tools to the requirements of the projects. This increases efficiency and reduces production costs.
Examples of special tools or devices
An example is the production of a special clamping table for micromachining, which was precisely tailored to the component requirements. This enabled us to significantly reduce setup times and improve machining quality.
Quality assurance and measurement technology in CNC milling
Integrated measuring systems
Our CNC milling machines are equipped with integrated measuring systems Equipped with sensors that enable continuous monitoring of tolerances during the milling process. This minimizes deviations and ensures consistently high quality.
Additional quality control processes
In addition to the integrated systems, we rely on optical and tactile measuring systemsto ensure precise compliance with specifications. Each component is thoroughly tested before delivery.
Relevant certifications
HAILTEC is ISO 9001 and ISO 13485 certified. These standards ensure that all production processes meet strict quality requirements, especially in safety-critical areas such as medical technology.
Comparison: Integrated CNC milling vs. traditional contract milling
Case studies: CNC milling in practice at HAILTEC
Case study 1: Medical implant
Challenge: A medical device manufacturer needed precise titanium implants. Solution approach: HAILTEC combined CNC milling with micromachining to achieve the extreme tolerances. Result: The implants were manufactured in series and met all the requirements of the ISO 13485.
Case study 2: Precision parts for e-mobility
Challenge: Manufacturing of complex housings for battery systems. Solution approach: By using 5-axis CNC milling, the components could be precisely adapted to customer requirements. Result: Cost-efficient manufacturing with high precision and short lead times.
Future prospects and innovations in the field of CNC milling
HAILTEC plans to further expand its milling capacities and develop new technologies such as additive manufacturing with CNC milling. We also want to integrate AI-controlled control systems to further increase the efficiency of our processes. Our goal is to remain at the forefront of Precision manufacturing to stay and support our customers with innovative, tailor-made solutions.
FAQ about CNC milling at HAILTEC
How does HAILTEC's approach to CNC milling differ from traditional contract milling?
HAILTEC follows an integrated approach, seeing CNC milling as part of a comprehensive manufacturing process that combines multiple technologies.
What are the advantages of integrating CNC milling with other manufacturing technologies?
By combining technologies such as micromachining and ultrafast lasers, we can manufacture complex components efficiently and precisely.
What types of projects are particularly suitable for HAILTEC's integrated manufacturing approach?
Projects that require high precision, complex geometries and rapid implementation particularly benefit from our integrated approach.
How does HAILTEC ensure precision in CNC milling?
By using state-of-the-art machines with integrated measuring systems and additional quality controls, we ensure compliance with the tightest tolerances.
Which materials can be processed at HAILTEC using CNC milling?
HAILTEC processes a wide variety of materials, including aluminum, stainless steel, titanium and high-performance plastics.
How do customers benefit from HAILTEC’s in-house toolmaking?
By manufacturing tools in-house, we can respond quickly to customer requirements, develop individual solutions and reduce costs.
Which industries does HAILTEC mainly serve with its CNC milling services?
HAILTEC serves industries such as medical technology, e-mobility, aerospace and the electronics industry.
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