Aluminum laser cutting
Your aluminum sheets and aluminum foils precisely & economically laser cut
Laser cutting of aluminum for prototypes and series production
Your specialist for laser cutting of aluminum & aluminum foil from 0,05 mm - 5,0 mm
Laser cutting of aluminum has become an extremely attractive technology for several reasons. First, the metal's lightness allows for precise and clean cuts , making it easy to create complex shapes and fine details . Second, the technology is highly efficient because the laser beam operates at high speed, thus reducing production time.
Finally, it is also more environmentally friendly, as it produces less waste and uses less energy compared to other cutting methods. The combination of precision, efficiency, and environmental friendliness makes laser cutting of aluminum an extremely attractive option for numerous industrial and manufacturing applications.
Laser cutting of aluminum with high precision
HAILTEC is your specialist for the precise manufacturing of intricate components from aluminum sheets and foils. With our state-of-the-art and highly precise laser cutting systems , as well as our decades of experience in aluminum processing, we are able to meet all requirements.
As a long-standing supplier to a wide range of OEMs in sectors such as medical technology , automotive industry , mechanical engineering and other industries, we guarantee seamless traceability for every stage of production using state-of-the-art ERP and DMS systems.
Image source: TRUMPF Group. Laser-cut aluminum plate with contour accuracy of +/-0,02 mm.
The HAILTEC team will advise you in detail on your aluminum laser cutting and plan your ideal product together with you!
What distinguishes HAILTEC’s process from other suppliers?
From dimensions to on-time delivery, we monitor your orders with intelligent software, digital processes and digital measurement technology.
Specifically, this means you can benefit from our state-of-the-art in-house high-tech measuring laboratory instead of relying on manual calipers. We use optical 3D measuring systems to precisely measure roughness and shape down to the nanometer scale. This enables you to achieve 100% reproducible results, whether for rapid prototyping or series production. You can rely on us – we are a certified supplier according to DIN EN ISO 9001 and DIN EN ISO 13485 and a team of passionate experts in laser technology.
At HAILTEC, maximum precision meets individual cuts. Alexander Renz, Managing Director of HAILTEC GmbH
Popular applications for laser cutting of aluminum
E-Mobility
device components
Aerospace
What are the advantages of laser cutting aluminum?
Aluminum is the material of choice when it comes to saving weight , whether in aerospace, automotive engineering, or many other industries. Thanks to its high precision , laser cutting of aluminum allows for complex shapes and fine details , making the material ideally suited for a wide variety of sectors.
Furthermore, it is extremely efficient and environmentally friendly , as it consumes little energy and generates minimal heat, thus minimizing deformation. This combination of lightweight construction and precise processing makes laser cutting of aluminum the ideal choice for applications where weight savings are crucial.
The advantages and properties of aluminum sheet for laser cutting
- light
- flexible
- dynamic
- corrosion-resistant
- conductive
- recycled
- thermally conductive
- versatile
- to process with high precision
High-precision laser cutting for lightweight aluminum components: Inquire now!
For delicate aluminum: Our state-of-the-art laser technology
For precise laser cutting of highly reflective materials like aluminum, we use QCW-pulsed fiber lasers and Nd:YAG laser systems from DMG MORI and Trumpf. These laser sources introduce only a small amount of energy into the aluminum. Minimal heat means minimal deformation and enables extremely intricate cuts. Our fine-cutting laser systems and modern beam sources allow cuts with a gap width of 0,03 mm or less . Depending on the sheet thickness, tolerances are in the range of +/- 0,01 mm.
Source: TRUMPF Group
With HAILTEC, you take no risk – you'll receive a sample first! Request now
These are the advantages you have with HAILTEC
Our ISO 7 cleanroom service offers you numerous benefits that are crucial for medical technology and other industries:
100% reproducible cutting quality
competitive prices
High flexibility & short delivery times
Transparent billing methods
Pulsed laser beams for burr-free aluminum sheets & clean cut edges
Digital measurement during production Aluminium laser cutting: highly precise and precisely controlled
Precision is measurable - with state-of-the-art measuring technology from HAILTEC
Use our automated laser systems for quantities up to 500.000 pieces
Certified quality: Our TÜV seal
Quality is our top priority at HAILTEC: We are your first-class partner for extremely precise laser cutting of high-quality materials.
Our TÜV certifications:
FAQ - frequently asked questions about laser cutting aluminum
Which lasers are used for cutting aluminum?
For laser cutting of aluminum, we use QCW fiber lasers and disk lasers for precise and economical cuts. For micro-cut parts requiring maximum precision and measuring between 0,02 mm and 0,5 mm, we use the ultrashort pulse laser (USP) with the micro-laser cutting process.
Which aluminum alloys are suitable for precision laser cutting?
Various aluminum alloys are suitable for precision laser cutting, depending on the specific requirements of your application. Some of the most commonly used aluminum alloys for laser cutting include:
- EN AW 5754: This aluminum alloy possesses excellent properties such as corrosion resistance, weldability, formability, and strength, making it widely used in a variety of applications. HEN AW 5754 is often used in the automotive industry for body parts, the construction industry for facade cladding, shipbuilding, and the food industry for containers and tanks.
- EN AW 6061: This alloy is characterized by a good combination of strength, corrosion resistance, and weldability. The sheet is well suited for laser cutting components in mechanical engineering, aerospace, and automotive manufacturing.
- EN AW 5052: This alloy is also corrosion-resistant and exhibits good formability. It is often used for thinner sheet metal and components that require precise laser cutting, such as in the electronics and packaging industries.
- EN AW 6063: This alloy is known for its high extrudability and is often used for profiles and structural components. The sheet is ideal for laser cutting aluminum profiles.
- EN AW 1050: This alloy is widely used in the production of thin sheet metal and precision parts, especially in applications where high precision and a smooth cut edge are required, such as in the electronics and automotive industries.
- EN AW 5005: EN AW 5005 is a high-quality aluminum alloy that is often used in the manufacture of facade cladding, signs, containers, and other construction projects where both an aesthetically pleasing surface and durability are required.
Which aluminum alloy is best suited for your product? We advise you with years of experience and comprehensive expertise.
What information does HAILTEC need from you for aluminum laser cutting?
We need the following information from you:
- Your ideas about material, material thickness and quality
- The desired shape, sheet thickness, density and size
- The requirements for the product and the cut
- The planned use of the product
- The requirements for economical production
- The desired quantity
If you are still unsure and cannot answer all the questions, we will be happy to advise you in detail and provide you with professional and competent assistance in designing your product. We will then always deliver the most economical solution – highly precise and of the highest quality.
Don’t worry – we will advise you in detail and help you design your perfect aluminum cut!
What cutting techniques are available for laser cutting aluminum?
For the best possible quality, HAILTEC combines four cutting technologies under one roof: laser precision cutting , ultrashort pulse laser micro-cutting , micro waterjet cutting , and punching. No matter your specifications, we are your supplier and contact for machines from Trumpf and DMG MORI . Together, we will discuss your desired product and select the most suitable cutting technology for your aluminum sheet or foil.
What is CNC laser cutting?
CNC laser cutting is a computer-controlled process that uses a high-powered laser beam to make precise cuts in metal sheets or other materials. This process is also used for aluminum, as it is particularly well-suited for cutting this metal. The process offers high precision in cutting , efficiency, and the ability to create complex shapes , making it a widely used technology in various industries such as aerospace, automotive, electronics, and more.