HAILTEC – high-precision metal products and micro components for industry

Aluminum laser cutting

Your aluminum sheets and aluminum foils precisely & economically laser cut

Laser cutting of aluminum for prototypes and series production

Your specialist for laser cutting of aluminum & aluminum foil from 0,05 mm - 5,0 mm

Laser cutting of aluminum has become a highly attractive technology for several reasons. Firstly, the lightness of the metal allows precise and clean cutting, whereby complex shapes and fine details can be easily realized. Secondly, the technology is extremely efficient because the laser beam operates at high speed, thus shortening production time.

Finally, it is also more environmentally friendly, as less waste is produced and energy consumption is lower compared to other cutting methods. Combination of precision, efficiency and environmental friendliness makes laser cutting of aluminum a highly attractive option for numerous industrial and manufacturing applications.

Laser cutting of aluminum with high precision

HAILTEC is your specialist for the precise production of delicate components made of aluminum sheet and aluminum foil. With our state-of-the-art and extremely precise laser fine cutting systems and our decades of experience in aluminum processing, we are able to meet all requirements.

As a long-standing supplier to a variety of OEMs in areas such as Medical Technology, Automotive industry, the Engineering and other industries, we guarantee complete traceability for every stage of production using state-of-the-art ERP and DMS systems.

Aluminum laser cutting - product example

Source image: TRUMPF Group Laser-cut plate with contour accuracy of +/-0,02 mm made of aluminum

The HAILTEC team will advise you in detail on your aluminum laser cutting and plan your ideal product together with you!

What distinguishes HAILTEC’s process from other suppliers?

From the dimensions to on-time delivery, we monitor your orders with intelligent software, digital processes and digital Measurement Technology.

This means that you can benefit from our state-of-the-art internal high-tech measurement laboratory instead of relying on manual calipers. We use optical 3D measuring systems to precisely measure roughness and shape down to the nanoscale. This enables you to achieve 100% reproducible results, whether for rapid prototypes or series production. You can rely on us – we are a certified supplier according to DIN EN ISO 9001 and DIN EN ISO 13485 and a team of passionate experts in laser technology.

Managing Director Alexander Renz, Hailtec GmbH

At HAILTEC, maximum precision meets individual cuts. Alexander Renz, Managing Director of HAILTEC GmbH

Popular applications for laser cutting of aluminum

E-mobility

device components

Aerospace

What are the advantages of laser cutting aluminum?

Aluminum is the material of choice when it comes to Save weight, be it in aerospace, automotive or many other industries. Thanks to its high precision enables laser cutting of aluminum complex shapes and fine details, which means the material can be used optimally in a wide variety of industries.

In addition, it is extremely efficient and environmentally friendly, as it consumes little energy and generates little heat, minimizing deformation. This combination of lightweight construction and precise processing makes laser cutting of aluminum an ideal choice for applications where weight savings are critical.

The advantages and properties of aluminum sheet for laser cutting

High-precision laser cutting for lightweight aluminum components: Inquire now!

For delicate aluminum: Our state-of-the-art laser technology

For precise laser cutting of highly reflective materials such as aluminum, we use QCW pulsed fiber lasers and Nd:YAG laser systems from DMG MORI and Trumpf. These laser sources introduce only a small amount of energy into the aluminum. Low heat means minimal deformation and enables extremely delicate cuts. Our Fine cutting laser systems and modern beam sources enable cuts with a Gap width of 0,03 mm or less. The tolerances are in the range of +/- 0,01 mm, depending on the sheet thickness. 

Precise aluminum cuts

Source: TRUMPF Group

With HAILTEC, you take no risk – you'll receive a sample first! Request now

These are the advantages you have with HAILTEC

Our ISO 7 cleanroom service offers you numerous benefits that are crucial for medical technology and other industries:

100% reproducible cutting quality

competitive prices

High flexibility & short delivery times

Transparent billing methods

Pulsed laser beams for burr-free aluminum sheets & clean cut edges

Digital measurement during production Aluminium laser cutting: highly precise and precisely controlled

Precision is measurable - with state-of-the-art measuring technology from HAILTEC

Digital measurement technology for our laser technology

Many well-known customers from the industry already trust in our expertise

Use our automated laser systems for quantities up to 500.000 pieces

Certified quality: Our TÜV seal

Quality is our top priority at HAILTEC: We are your first-class partner for extremely precise laser cutting of high-quality materials.

Our TÜV certifications:

TUeV ISO 9001 white
TUeV ISO 14001 white
TUeV ISO 13485 white

FAQ - frequently asked questions about laser cutting aluminum

Which lasers are used for cutting aluminum?

For laser cutting of aluminum, we use QCW fiber lasers and disk lasers for precise and economical cutting. For micro-cut parts that require maximum precision and are between 0,02 mm and 0,5 mm, we use the Ultrashort pulse laser (USP) with the micro laser cutting process.

Which aluminum alloys are suitable for precision laser cutting?

Various aluminum alloys are suitable for precision laser cutting, depending on the specific requirements of your application. Some of the most commonly used aluminum alloys for laser cutting include:

  • EN AW 5754: This aluminum alloy possesses excellent properties such as corrosion resistance, weldability, formability, and strength, making it widely used in a variety of applications. HEN AW 5754 is often used in the automotive industry for body parts, the construction industry for facade cladding, shipbuilding, and the food industry for containers and tanks.
  • EN AW 6061: This alloy is characterized by a good combination of strength, corrosion resistance, and weldability. The sheet is well suited for laser cutting components in mechanical engineering, aerospace, and automotive manufacturing.
  • EN AW 5052: This alloy is also corrosion-resistant and exhibits good formability. It is often used for thinner sheet metal and components that require precise laser cutting, such as in the electronics and packaging industries.
  • EN AW 6063: This alloy is known for its high extrudability and is often used for profiles and structural components. The sheet is ideal for laser cutting aluminum profiles.
  • EN AW 1050: This alloy is widely used in the production of thin sheet metal and precision parts, especially in applications where high precision and a smooth cut edge are required, such as in the electronics and automotive industries.
  • EN AW 5005: EN AW 5005 is a high-quality aluminum alloy that is often used in the manufacture of facade cladding, signs, containers, and other construction projects where both an aesthetically pleasing surface and durability are required.

Which aluminum alloy is best suited for your product? We advise you with years of experience and comprehensive expertise.

What information does HAILTEC need from you for aluminum laser cutting?

We need the following information from you:

  • Your ideas about material, material thickness and quality
  • The desired shape, sheet thickness, density and size
  • The requirements for the product and the cut
  • The planned use of the product
  • The requirements for economical production
  • The desired quantity

If you are still unsure and cannot answer everything, We will be happy to advise you in detail We provide professional and competent support in the design of your product. We then always deliver the most cost-effective solution – highly precise and high-quality.

Don’t worry – we will advise you in detail and help you design your perfect aluminum cut!

What cutting techniques are available for laser cutting aluminum?

To ensure the best possible quality, we at HAILTEC combine four cutting technologies under one roof: Laser fine cutting, Ultrashort pulse laser microcutting, Micro waterjet cutting and punching technology. No matter what your parameters are: We are your supplier and contact for machines from Trumpf and dmg mori. Together with you we will discuss your desired product and choose the most suitable cutting technique for your aluminum sheet or aluminum foil.

What is CNC laser cutting?

CNC laser cutting is a computer-controlled process, which uses a high-power laser beam to make precise cuts in metal sheets or other materials. This process is also used for aluminum, as it is particularly well suited for cutting this metal. The process offers high precision cutting, efficiency and the possibility to realize complex shapes, making it a widely used technology in various industries such as aerospace, automotive, electronics and more.

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