HAILTEC – high-precision metal products and micro components for industry

Solder foil - precise cutting & bending

Your silver solder and solder foil cut precisely and economically with laser or micro water jet

Bending and cutting of prototypes & series

Specialist for cutting silver solder and solder foil from 0,05 mm - 5,0 mm

HAILTEC is your specialist for the production of precise components made of silver solder- and solder foilWith advanced laser fine-cutting technologies, extensive experience, and controlled manufacturing processes, we meet your specific needs. As an established premium supplier to various OEMs in medical technology, the automotive industry, mechanical engineering, and other sectors, we ensure seamless traceability of every production phase through the use of the latest ERP and DMS systems. For you, this means the highest quality.

Precise solder foil cutting

Benefit from the precise and economical technologies at HAILTEC for your solder foil / solder foil parts

Many well-known customers from the industry
already trust our expertise

Components made of solder foil, fast & economical

Precise cutting and bending of solder foil at HAILTEC

4 cutting technologies in-house

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Tell us your specifications (material, sheet thickness, technical requirements), and we guarantee the most efficient solution – precise and economical. HAILTEC integrates four advanced cutting technologies under one roof: Laser precision cutting, Ultrashort pulse laser microcutting, Micro waterjet cutting and punching technology. 

Regardless of your specific requirements, we are a reliable partner and produce your components on machines from TRUMP CARD and DMG MORI. When selecting the optimal cutting technology, we consider various factors, including your quality and material requirements, current workload, and cost-effectiveness.

Is your demand skyrocketing? Use our automated systems for quantities up to 500.000 pieces

Why implement demanding projects with HAILTEC?

Quality of the components made of solder foil / solder foil

At HAILTEC, the highest quality is at the heart of our production, especially in the manufacture of high-quality components made from solder foil and brazing foil. We rely on advanced technologies such as laser cutting and micro waterjet cutting to ensure precise cuts. Furthermore, HAILTEC has state-of-the-art CNC bending machines and offers the ability to develop special tools and fixtures according to customer requirements. Our many years of expertise and extensive industry experience underscore our commitment to quality and reliability at every stage of production. Trust HAILTEC to realize your most demanding projects.

Shims sheet metal tuning plate, spacer plate high precision

Cutting solder foil:
Which solder foil alloys are suitable for precision cutting at HAILTEC?

There are various solder foil alloys available on the market, which are selected depending on the application and the required properties of the solder joint. The most popular alloys include:

  1. Tin-lead (Sn-Pb) alloys: These have traditionally been the most widely used solder materials, especially in electronics manufacturing. They offer good wettability and a low melting temperature. However, due to health and environmental concerns, the use of lead is increasingly being restricted.

  2. Lead-free alloys: In response to the limitations of lead, lead-free alloys have been developed. Common compositions include tin-silver-copper (Sn-Ag-Cu, SAC), tin-copper (Sn-Cu), and tin-silver (Sn-Ag). These alloys have higher melting points than traditional tin-lead alloys but are more environmentally friendly.

  3. Silver-containing solder foils (Ag-based alloys): Silver-containing alloys are often used for applications requiring high conductivity and strong bonding, such as medical devices and aerospace. They offer excellent wettability and mechanical strength.

  4. Gold-tin (Au-Sn) alloys: These alloys offer very high reliability and excellent thermal and electrical properties. They are used, for example, in the semiconductor industry and in military connections.

  5. Copper-tin (Cu-Sn) alloys: These alloys are often used for brazing, especially for joining copper parts. They offer high strength and corrosion resistance.

  6. Tin-zinc (Sn-Zn) alloys: Sn-Zn alloys are an alternative for applications that require a low melting temperature but must be lead-free. They are particularly suitable for joining aluminum parts.

  7. Indium-containing alloys: Indium-based alloys are used for special applications where a low melting temperature, good wettability and low outgassing are required, such as in vacuum technology and in the production of LCD screens.

What geometry of solder foil can we produce for you?

Other services that may also interest you

Precise parts made of solder foil:

Laser-cut solder foil

Solder foil precisely cut
Filigree laser-cut geometry made of solder foil

Precise precision mechanical components

Precise solder foil cutting
Geometry diversity with subsequent bending processing

Why HAILTEC is the right partner for your industry

Looking for parts made of solder foil? HAILTEC GmbH specializes in Laser cutting and bending of solder foil, Copper, aluminum, brass, stainless steel, and many other metals and non-ferrous metals. We have been manufacturing complex laser parts for the automotive industry, medical technology, mechanical engineering, and many other sectors for many years. Therefore, we carry out our work according to uniform processes and clear standards. This ensures the consistent quality of our laser parts and comprehensive traceability of every single production step.

With excellent beam quality and extremely small spot diameters, we as a supplier fulfill
Your desire for maximum precision in laser cutting solder foil. Applications in the following industries, among others:

Benefit from the latest laser technology without making any investment yourself.

General information about solder foil

Solder foil is a thin material made of solder and is specifically used for joining metal parts by soldering. It enables precise and clean application of the solder, which is particularly advantageous in delicate or precision-critical manufacturing processes.

For what applications is solder foil used?

Solder foils are used in a wide range of industries, including electronics manufacturing, medical devices, automotive, and mechanical engineering. They are particularly suitable for applications requiring uniform solder distribution and precise solder quantity control.

What advantages does solder foil offer over conventional solder?

Solder foils offer a number of advantages, including more precise control of solder quantity, more even solder distribution, a reduction in soldering defects, and improved joint quality. They also enable clean and efficient manufacturing, especially for complex components.

Are there different types of solder foils?

Yes, there are different types of solder foils that differ in their composition and melting points. Selecting the right solder foil depends on the materials of the parts to be joined and the specific requirements of the manufacturing process.

How is solder foil used?

Solder foil is placed between the metal parts to be joined and melted by heating. The liquid solder spreads evenly between the joining surfaces and forms a solid metallic bond after cooling.

Can solder foil be used for all metals?

Solder foil can be used for most metals, but it's important to select the correct type of solder foil for the specific metals and alloys being joined. The compatibility and melting point of the solder foil must be matched to the component materials.

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