Laser fine cutting
Your components manufactured precisely and economically
Precision laser cutting is 5-10 times more accurate than traditional laser cutting
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Laser fine cutting offer
- 1. Select material
- 2. Upload drawing
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Email: info@hailtec.de
Information for buyers
- Terms & Conditions
- Certificates e.g. DIN EN ISO 9001 certificate
- Information on RoHS and REACH
- Information about our quality management
- Confidentiality & Data Security
- Materials for laser cutting
Your laser fine cutting request
Your contract manufacturer for laser fine cutting
Do you want to cut your finest component contours precisely to the 100th of a millimeter?
Here is your contract manufacturer: With high-precision laser fine cutting systems and decades of experience, we master the cutting of small, fine parts in material thicknesses from 0,05 mm – 3,00 mm from the FF.
We monitor the dimensions and on-time delivery of your orders with intelligent software, digital processes and modern measuring technology.
For you, this means 100% reproducible results. From rapid prototypes and samples to series production. You can rely on us: As DIN EN ISO 9001 and DIN EN ISO 13485 certified supplier and as a team of capable people.
The precise laser technology is ideal for products such as:
Precise implant cutting, laser-cut precision parts, fine-blanked parts, spacer plates, spring plates, shields, shim plates and shims and Leveling foils.
Laser-cut implant
- oxide-free cutting edges
- precise and economical
- ideal for laser cutting of titanium grade 2
Precise precision mechanical components
- smallest web widths possible
- ideal for materials such as spring steel 1.4310
- Contours with tolerances up to +/- 10 µm
Advantages of the laser fine cutting process
4 cutting technologies in-house
You determine the material, sheet thickness and requirements; we always provide you with the most economical solution.
At HAILTEC we combine a variety of processes under one roof: laser fine cutting, Ultrashort pulse laser microcutting, Micro waterjet cutting and punch.
Learn more about laser fine cutting now
What advantages does laser fine cutting offer in the production of precision mechanical components and micro-components?
This white paper examines laser fine cutting as a non-contact, versatile manufacturing process.
Plant technology in the laser fine cutting center
Since 2005, HAILTEC has been investing in equipment and know-how for laser fine cutting, laser welding, and micromachining. Our machinery is based on Solid-state lasersThanks to their short wavelength and high-quality beam quality, they are particularly suitable for fine cutting of small and delicate shapes as well as complex geometries. At the laser center, you will find QCW pulsed fiber lasers and Nd:YAG laser systems from renowned manufacturers such as DMG MORI and TRUMPF.
Laser sources at HAILTEC at a glance:
- pulsed Nd:YAG
- Single and multimode QCW fiber lasers
- Disk laser
- Ultrashort pulse laser
Laser fine cutting – plant profile:
3000 watts for laser fine cutting:
The TruLaser Cell 3000 is one of the precision powerhouses in HAILTEC's machine park. We use this multitalented machine for three processes:
- 2D laser fine cutting
- 3D laser fine cutting
- laser welding
With its five axes, the laser cutting machine realizes filigree applications in sheet metal up to five millimeters thick fast, economical and highly precise.
The automated laser fine cutting system allows the laser power to be measured after the processing of the protective glass. Precise dimensional accuracy is ensured by:
- 100 percent process control (important especially in precision mechanics and medical technology)
- High-Accuracy Package
- water-cooled linear direct drive
- Beam shaping optics
Ballbar test: We take dimensional accuracy very seriously
We regularly check the accuracy of the lasers in our production using the circularity measurement – ​​also called ballbar test.
Automated precision laser cutting
Is your demand skyrocketing?
The sample part fits and you need to deliver large quantities quickly? With us, you can easily scale.
We use digital production control and automated processes for this. Whether materials like stainless steel, aluminum, or ceramics, our laser fine-cutting center produces your precision parts with contour accuracies of up to +/- 10 µm. And we do this in quantities from 1 to 500.000.
Your full-service provider for laser fine cutting
We can do it completely
From raw material to the finished, packaged part, several process steps are involved. It's good to have a supplier you can rely on for this. We work hard for you from A to Z. This saves time, money, and interface hassles. And has earned us A-list supplier status with many well-known manufacturers.
- Our own toolmaking and design department simplifies the production of your prototypes and samples
- Feasibility study included and technology consulting
- Laser cutting of precise components without burrs or hooks
- Batch traceability and reproducibility
- Surface finish of your components
What distinguishes laser fine cutting at HAILTEC?
Laser fine cutting: A good decision
HAILTEC has been an expert in laser fine cutting and welding in micromachining since 2005. For precise laser cutting, we rely on QCW pulsed fiber lasers and Nd:YAG laser systems from dmg mori and TrumpfThese laser sources introduce very little energy into the material. Little heat means little delay and allows highly delicate cutsUsing precision cutting machines and modern blasting sources, we achieve reproducible, fine cuts with a gap width of 0,03 mm or less. Depending on the sheet thickness, tolerances range from +/- 0,01 mm. As a contract manufacturer, we can deburr or satin finish parts upon request.
Another advantage of laser fine cutting with HAILTEC: Our zero-point clamping system accommodates fixtures with repeatable accuracy and thus ensures short setup times.
Manufacturing capacities for your fineblanked parts
HAILTEC stands for precise finishing across a wide range of applications and materials. Thanks to state-of-the-art machinery featuring a variety of laser technologies and automation systems, as well as many years of experience, HAILTEC produces precision down to the last detail. Our processes are proven to deliver the highest levels of safety, repeatability, dimensional accuracy, and contour accuracy.
Ideal for industries such as Medical Technology or automotive.
Certifications
We take quality very seriously
Quality is paramount for your orders. At HAILTEC, precision thinking is deeply rooted. We are the A-list supplier for laser fine cutting.
10 reasons for precision laser cutting
The laser is a flexible cutting tool and ideal for solutions in the area of ​​small series, delicate contours and numerous variants.
- Directly to the sample or prototype without tool production
- Wear- and maintenance-free cutting tool
- Low heat impact (Heat Affected Zone, HAZ for short)
- Low-distortion structures thanks to low thermal impact
- Edges without burrs requiring little or no post-processing
- Kerf widths from 0,025 to 0,08 mm
- Enables precise, filigree structures and bevel cuts
- Fast board dimension changes via CAD/CAM system
- Adjust cutting contours quickly and flexibly
- Variety of materials and material thicknesses up to 0,01 mm
Which geometry can we cut for you?
Laser cutting: processes and advantages
Fill keyword
Flame cutting
- low burr formation
- Focus on sheet surface
- ideal for carbon steel
Fusion cutting
- perfect for stainless steel
- Focus on the underside of the sheet
- burr-free cutting edges
Sublimation cutting
- small heat-affected zone
- very low ridge
- high accuracy thanks to galvo scanner
Materials for laser fine cutting
Which materials do we process for you using laser fine cutting?
We produce flat laser-cut parts for you directly from coils. Thanks to pulsed laser technology, we can cut virtually any metallic material, raw material, and foil. Whether aluminum or tantalum: The material overview shows which materials we process for you. We are happy to develop special applications according to your specifications.
Sheets and foils – material thickness: 0,05 mm – 3,00 mm
Here you will find an overview of the materials and components for laser fine cutting
Stainless steel // Stainless steel foils
Copper // Copper foils
Brass // Brass foils
Nickel // Nickel foils
Titanium // Titanium foils
Aluminum // Aluminum foil
Carbon steel // Steel foils
Bronze // Bronze foils
Tantalum // Tantalum foils
Hilumin
Ceramics
Diamond // PCD
Aluminium is a relatively soft and lightweight material, resistant to corrosion, and easy to weld. Typical material grades:
- AW-5754 / AlMg3
- AW 6082 / AlSi1MgMn
- AW-1050A (pure aluminum)
Titan (Ti) is lightweight, biocompatible, and passivable. We frequently use this material in medical technology.
- Structural steel (Material grades e.g. 1.0330, DC01 or 1.0338, DC04)
- Stainless Steel (Standard stainless steels V2A such as 1.4301, 1.4316; stainless steels V4A such as 1.4404, stainless steel 1.4828, 1.4016 etc.)
- Carbon steel or carbon steel (material grade 1.1274, C100S, C75S)
- spring steel (Material grade 1.4310)
Non-ferrous metals are non-ferrous metals (excluding precious metals), including:
- Copper (Cu) is resistant to corrosion, has good electrical conductivity, and can be hot and cold formed. Typical material grades: CW004A, CW008A, CW024A
- Copper, nickel, cobaltalloys (high-melting)
- Bronze (hard, wear- and corrosion-resistant non-ferrous metal alloy, CW452K)
- brass (good spring properties, cold formable. CW508L, CW612N)
- Nickel (Ni) or MU metal (ferromagnetic and particularly corrosion-resistant)
- Copper-nickel
- Ceramic (Si3N4, particularly resilient, temperature-stable and thermal shock-resistant)
- Precious metals
- numerous steel alloys
- Hard metals, PCD diamond
- Pre-punched strips with press-in zone
- Tantalum
- Hilumin
We use laser cutting technology to cut a wide range of materials, most of which we have in stock, without contact and with the best beam quality:
- Non-ferrous and precious metals
- stainless steels
- Various blasting alloys
- Nickel and cobalt alloys
- Hard metals, PCD diamond
- Ceramics
- Pre-punched strips with press-in zone
- Light metals
- Aluminium
- Cupertino
- Titan
- Tantalum
- Hilumin
If you'd like to know whether we currently have your desired material in stock, just ask.
Also for your industry
With excellent beam quality and small kerf width, we realize your applications with maximum precision in laser fine cutting.
For industries such as:
- Tool and Mold Making
- Aerospace
- Science of measuring and control engineering
- Watch industry
- Model
- Embossing and punching technology
- Medical Technology
- Automotive
- Engineering
- E-mobility
- electrical industry
- Micro/precision engineering
Member of networks and associations
HAILTEC - Your certified partner
Frequently asked questions about laser fine cutting
Can HAILTEC also automate laser fine cutting?
Thanks to robotic assistance, you can count on us as a fast and reliable partner, even for large quantities. With a mobile robot cell, we run autonomous shifts and manufacture your components, contours, and structures from 1 to 500.000 pieces even faster and more efficiently. Because laser fine cutting technology requires precise dimensional accuracy, this is ideally suited to automated assembly by robots, which also ensures speed and reliable processes at HAILTEC.
What safety measures must be observed during laser fine cutting?
When laser cutting, there are several safety precautions that must be observed to avoid injury and damage. Here are some important ones: Always wear protective equipment, such as safety goggles and hearing protection. The laser beam can damage the eyes and impair hearing. Ensure the work area is neatly arranged and free of obstructions. Always use the recommended protective gloves and other protective equipment. Never use the laser near flammable materials or explosive substances. Always turn off the laser when not in use and disconnect it from the power supply. Always keep the laser beam away from you and others. Follow all instructions and regulations specified in the laser operator's manual. Ensure adequate ventilation to reduce the risk of smoke and toxic gases. If you are unsure how to use the laser safely, consult a qualified professional or the laser manufacturer.
Does HAILTEC also offer surface finishing?
Surface finishing is an important part of our technology portfolio. Learn more under Surface Finishing or simply inquire directly.
Which process gases are used in laser fine cutting?
Commonly used process gases for laser cutting are oxygen, nitrogen, and argon. In laser fusion cutting or laser fine cutting, a reaction-inhibiting cutting gas (argon or nitrogen) is injected into the kerf at high pressure. The cooling gas prevents oxidation at the cutting edge. Compared to oxygen, argon and nitrogen have an advantage: They do not react with the molten metal in the cutting gap and shield the cutting surface from the surrounding material.
Machine design: Laser fine cutting vs laser cutting
Precision laser cutting systems offer more precise tolerances and higher positioning accuracy than traditional laser cutting centers used in mechanical engineering. This is due to their design and the integrated position measuring system: In laser fine cutting systems, the axes are equipped with water-cooled linear direct drives, which are monitored live via a glass scale on each axis and adjusted if necessary. In addition, all systems in the HAILTEC laser fine cutting center are regularly inspected and calibrated using ball bar testing.
How does laser fusion cutting work
Laser fusion cutting is a separation process using a solid-state laser. For laser fusion cutting, a reaction-inhibiting cutting gas (argon or nitrogen) is injected into the kerf at up to 20 bar pressure. The gas cools and prevents oxidation at the cut edge.
What is the difference between laser cutting and laser fine cutting?
Precise and fine laser fine cutting uses pulsed laser energy. This creates high peak pulse power and power density on the surface of the workpiece. The high power density melts and vaporizes the material. Quality is particularly important for laser-cut components: Laser fine cutting produces virtually burr-free results up to a material thickness of one millimeter. Generally speaking, the accuracy of laser cutting and laser fine cutting is better by a ratio of 1:5 to 1:10.
When is laser fusion cutting used?
The process is suitable for thin sheet metal and for workpieces that must meet high optical requirements. Advantages: Oxide-free cut edges High cutting quality Economical processing of numerous materials due to minimal rework Aluminum alloys Structural steel Stainless steel alloys Copper Brass Non-ferrous alloys Steel Titanium
Which materials are suitable for laser fusion cutting?
Aluminum alloys, structural steel, stainless steel alloys, copper, brass, non-ferrous alloys, steel, and titanium
How does flame cutting work?
During flame cutting or laser cutting, oxygen is blown into the kerf at a pressure of up to 20 bar. This enables very high cutting speeds, as the energy generated during combustion accelerates the cutting process.
When is flame cutting used?
This process is suitable for thicker sheets than fusion or sublimation cutting. Advantage: It cuts thicker sheets very quickly. Disadvantage: The oxide layer on the cut edge often has to be removed before the component can be further processed.
Which materials is flame cutting suitable for?
Only materials whose ignition temperature is lower than the melting temperature of the material can be cut, such as low-alloy or unalloyed steels as well as: steel (machining steel, structural steel, spring steel, cold-work steel, tool steel), aluminum and stainless steel
Laser beam or water jet: Which cutting method is ideal for you?
Together, we'll determine which technology will deliver the best results for you: fine laser cutting, micro waterjet cutting, or ultrashort pulse micro laser cutting. The choice depends largely on the material and the desired result. Fine laser cutting is often recommended for thin sheet metal and 2D and 3D shapes, while micro waterjet cutting and ultrashort pulse lasers cut sensitive materials and complex geometries without thermal stress. Thanks to the exceptional range of technologies, you benefit from the optimal manufacturing process in every case.
What is the advantage of laser material processing?
Laser material processing is a technology used to manufacture high-precision metal parts and for surface treatment. The technology is based on the use of a high-energy laser that heats and cuts the material to be processed. Laser material processing is a very precise and clean processing method that is also suitable for complex shapes and structures. Since no mechanical tools are used, laser material processing does not produce any residue or contaminants in the material and is therefore very reliable and repeatable. Laser material processing is a very flexible processing method because it can be used for both series production and individual parts. Laser material processing can also introduce surface structures into the material that would not be possible with other processing methods.
Can HAILTEC also automate laser fine cutting?
Thanks to robotic assistance, you can count on us as a fast and reliable partner, even for large quantities. With a mobile robot cell, we run autonomous shifts and manufacture your components, contours, and structures from 1 to 500.000 pieces even faster and more efficiently. Because laser fine cutting technology requires precise dimensional accuracy, this is ideally suited to automated assembly by robots, which also ensures speed and reliable processes at HAILTEC.
Does HAILTEC also offer surface finishing?
Surface finishing is an important part of our technology portfolio. Learn more under Surface Finishing or simply inquire directly.
What is the difference between laser cutting and laser fine cutting?
Precise and fine laser fine cutting uses pulsed laser energy. This creates high peak pulse power and power density on the surface of the workpiece. The high power density melts and vaporizes the material. Quality is particularly important for laser-cut components: Laser fine cutting produces virtually burr-free results up to a material thickness of one millimeter. Generally speaking, the accuracy of laser cutting and laser fine cutting is better by a ratio of 1:5 to 1:10.