HAILTEC – high-precision metal products and micro components for industry

Forming technology

We shape your small, fine parts

Forming technology? HAILTEC!

Do you need a metal forming professional for your precision components? You've come to the right place: We offer agile and experienced support from batch size 1 to series production. For sheet thicknesses from 0,1 to 5 mm and components up to 500 mm, we examine feasibility, perform complete metal forming, and ensure 100% quality with digital optical measuring systems. CAD processing, CNC machining, automatic punching presses, toggle presses, swivel bending, folding, and hydraulic presses: you'll find everything under one roof, certified and process-experienced.

Benefit from know-how and technological diversity at HAILTEC

Many well-known customers from the industry
already trust our expertise

4 separation processes, 1 supplier

How can you be sure you'll always get the best and most cost-effective result? With a contract manufacturer with a broad technological portfolio: From quick samples to series production, we always use the optimal process for you. Depending on the sheet thickness and requirements, rely on our expertise with four in-house cutting processes:

Punching, laser fine cutting, micro waterjet or micro cutting

4 separation processes, 1 supplier

How can you be sure you'll always get the best and most cost-effective result? With a contract manufacturer with a broad technological portfolio: From quick samples to series production, we always use the optimal process for you. Depending on the sheet thickness and requirements, rely on our expertise with four in-house cutting processes:

Our DNA "Everything under one roof" ensures you the best quality and fixed deadlines

Advantages of forming technology

Your partner for precise prototypes and small series

Forming technology product examples:

Product 4
Form spring made of 1.4310

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crane handle

We produce for you efficiently and versatilely, for example:

  • Contact parts / pins / flat plugs
  • Punched grids (also laser cut)
  • Springs, brackets
  • Fasteners
  • Precision components such as busbars
  • Microcomponents with forming
  • Complex Geometries

Whether prototypes, small or large quantities, you can count on consistent, high-quality workmanship. We deliver worldwide, with a focus on the "punching region" around Pforzheim and the entire DACH region.

crane handle

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SEM image of the cutting edge quality UKP laser micro cutting
Cutting edge roughness Ra 0,2 μm for a 1.4310 spring steel strip
Why HAILTEC has the right technology for you

View of the machinery

Bending & forming technology

Hydraulic presses up to 40 t

Toggle presses up to 2,2 t

Pneumatic presses up to 20 t

Tolerances according to DIN ISO 2768 mk, finer by arrangement

Micro-precision folding machine

stamping technology

40 t press

Servo feed

Installation space 500 x 400 x 300 mm

Sheet thicknesses up to 2,5 mm

Forming technology: Industries

The smallest forming operations, embossing, beading, or curved free-form surfaces with minimal tolerances: In industries like medical technology, precision sets the tone. As a DIN EN ISO 13485-certified contract manufacturer, we have been meeting this demand for years. For clients in mechanical engineering and e-mobility, we produce precision components such as busbars, cell connectors, shielding foils, and covers.

Whether prototype, sample or series: the all-round service from your trusted supplier saves you time, money and stress.

Your expert in forming technology

Why HAILTEC deserves your trust

We accelerate your sample production thanks to our in-house toolmaking and design department, well-coordinated workflows, and unique technology mix. We guarantee batch traceability and reproducible quality from the initial sample through to series production. Sampling is possible at any time – we handle all the work steps for you.

 

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CNC bending by hand
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Bending at HAILTEC is precision work - whether automated or by hand

With four in-house cutting technologies, you always achieve the optimal result: We laser cut your steel parts in thicknesses from 0,1 mm to 3 mm, and with a micro waterjet, we can cut sheets up to 5 mm. Cutting is followed by forming, embossing, stepping, combined machining, or drilled holes. For special surface finishes, we use EDM, CNC machining, or whatever is necessary to meet your requirements.

Frequently asked questions about ultrashort pulse laser technology

Member of networks and associations

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MedicalMountains Logo white
Partner UKP Laser Technology VDWF

HAILTEC - Your certified partner

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TUeV ISO 14001 white
TUeV ISO 13485 white

What can we shape for you?

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