Wire EDM at HAILTEC
Precision and innovation in spark erosion
The wire EDM is a high-precision manufacturing process that plays a central role in HAILTEC's range of services. Spark erosion Even the hardest materials can be cut with the highest precision and complex geometries can be realized. As an integral part of our Precision manufacturing technologies Wire EDM enables the production of High-precision partsthat operate in demanding industries such as Medical Technology, the Tooling and the Aerospace are needed.
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What is wire EDM?
The wire EDM is a spark erosion process in which a thin wire serves as a tool for machining electrically conductive materials. Material is removed through electrical discharges between the wire and the workpiece without any mechanical contact. This process enables high-precision cuts that would be difficult to achieve with other mechanical methods.
Importance of wire EDM at HAILTEC
For HAILTEC, wire EDM is an indispensable tool for the production of highly complex components and punching tools. Thanks to the combination with other manufacturing technologies such as CNC milling, laser cutting and To bend HAILTEC offers its customers comprehensive manufacturing solutions that are characterized by precision and efficiency.
The wire EDM process in detail
Wire EDM is based on the Spark erosion, in which electrical discharges occur between a thin wire (electrode) and the workpiece. These discharges remove material layer by layer without mechanically stressing the workpiece. This enables the processing of very hard materials such as hardened steel, titanium or tungsten carbide.
Wires used and their properties
Wire EDM uses special Brass wires or coated wires These wires are extremely thin, with diameters between 0,1 mm and 0,3 mm, and have high electrical conductivity to ensure precise cuts. The choice of wire material depends on the desired processing speed and the required surface finish.
Wire EDM machines at HAILTEC
Specifications and capabilities
HAILTEC relies on the most modern Wire EDM machines (start hole EDM machines) from well-known manufacturers, equipped with sophisticated controls and innovative technologies.
Working area and maximum workpiece sizes
The working range of our wire EDM machines allows the machining of workpieces with dimensions of up to 400 x 300 x 220 mmThis allows us to manufacture both small, delicate precision parts and larger tools and fixtures.
Advantages of wire EDM
Wire EDM offers many advantages over other cutting processes such as milling or laser cutting:
Application areas of wire EDM at HAILTEC
With its expertise in wire EDM, HAILTEC serves a wide range of industries where precision and material diversity play a major role.
Industries
- Tool and mold making: Manufacture of high-precision punching and embossing tools
- Medical technology: Manufacturing of delicate components for medical devices
- Aerospace: Machining of high-performance materials for extreme conditions
Specific parts and components
Typical components that HAILTEC wire-erodes include:
- Precision mechanical components for medical technology
- Punching tools with complex geometries
- Prototypes and small series for the electronics and aviation industries
Combination with other manufacturing processes
Wire EDM at HAILTEC is often used in combination with CNC milling, laser cutting and To bend used to produce complex components in a continuous manufacturing process. integrated manufacturing allows us to offer flexible and cost-effective solutions for demanding projects.
HAILTEC's expertise in wire EDM
Years of experience and specialization
With over 20 years of experience in the Precision manufacturing HAILTEC has built up outstanding expertise in the field of wire EDM. Our specialized specialists work with state-of-the-art technology to manufacture highly complex parts with the highest precision.
Manufacturing highly complex parts
Thanks to our advanced machines and processes, we are able to highly complex geometries and finest structures to process tasks that would be difficult or impossible to implement using other methods.
Integration into holistic manufacturing solutions
Wire EDM at HAILTEC is part of an integrated manufacturing process that is Tool manufacturing to Series production This enables us to develop tailor-made solutions for our customers and implement their projects efficiently and precisely.
Wire EDM and toolmaking at HAILTEC
Manufacture of punching and embossing tools
Im Tooling At HAILTEC, wire EDM is a key technology for the production of high-precision punching and stamping tools. These tools are used for the series production of complex sheet metal and metal parts.
Manufacture of special devices
In addition to punching tools, HAILTEC also manufactures Special devices and Specialized Toolsthat are precisely tailored to our customers' requirements. The high precision of wire EDM enables us to manufacture even these demanding components with tight tolerances.
Advantages of in-house tool production
The own production of tools HAILTEC can react flexibly to customer requirements and make quick adjustments, which leads to shorter processing times and higher cost efficiency .
Quality assurance in wire EDM
Measurement and testing technologies used
HAILTEC uses modern optical and tactile measuring systems to check the precision of the manufactured parts during and after the wire EDM process. These measuring systems enable precise micrometer-level tolerances to be maintained.
Quality management and certifications
Our quality management system is certified according to ISO 9001 and ISO 13485 certified, which guarantees the highest standards in production, especially in the Medical Technology and other safety-critical industries.
Combination of wire EDM with other technologies
At HAILTEC, wire EDM is often combined with other manufacturing processes combined to Hybrid components For example, wire-eroded workpieces can then be milled or laser-processed to integrate additional functions. These integrated manufacturing processes enable us to manufacture complex components efficiently and offer our customers tailor-made solutions.
Programming and CAD/CAM systems in wire EDM
Software and systems used
HAILTEC uses advanced CAD/CAM systemsthat enable precise programming of wire EDM machines. These software solutions provide interfaces for simulation and Prediction of machining results, which increases process reliability.
Optimization of cutting strategies
By simulating cutting strategies we can Material consumption optimize and minimize processing times. This ensures efficient production and consistently high quality.
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FAQ about wire EDM at HAILTEC
Which materials can be wire-cut at HAILTEC?
We machine a wide variety of materials, including hardened steel, titanium, tungsten carbide, and copper alloys.
How precise is wire EDM at HAILTEC?
Our machines achieve a precision of ±1-5 micrometers, ideal for high-precision applications.
What advantages does wire EDM offer over other cutting processes?
Wire EDM enables burr-free cuts, processes the hardest materials and realizes complex geometries with the highest precision.
What is the maximum size of the workpieces when wire EDMing?
We process workpieces with dimensions of up to 400 x 300 x 200 mm.
Can HAILTEC also wire-cut small series or individual pieces?
Yes, we manufacture prototypes and individual pieces as well as series production.
How does HAILTEC combine wire EDM with other manufacturing technologies?
Wire EDM is often used in our company with Shaping, laser cutting or To bend combined to produce complex components in an efficient process.
Which industries particularly benefit from HAILTEC’s expertise in wire EDM?
especially the Medical Technology, Tooling and the Aerospace benefit from our high-precision manufacturing solutions.