Ultrashort pulse laser ablation
realizes µm-precise embossing forms in hard metal, ceramic and tool steel
Your contract manufacturer for ultrashort pulse laser ablation
Using ultrashort pulse laser processing (USP) with the femtosecond laser, we create intricate 3D shapes (embossing dies) in components and stamp blanks. Typical materials include hardened tool steel, powder metallurgy steel, or carbide. This allows us to produce complex 3D shapes such as press dies, embossing dies , lettering dies, or the smallest cavities.
UKP laser ablation, a real alternative to sinking erosion
Advantages of UKP laser ablation
Your contract manufacturer for laser ablation with ultrashort pulse laser technology
UKP laser ablation, the "cold laser processing"
Laser ablation
Laser ablation using ultrashort pulse laser technology is also known as "laser ablation." In this process, material is removed (vaporized) layer by layer without heating or damaging the base material. A galvo scanner guides the laser beam across the workpiece surface with micrometer precision and at very high speeds (several meters per second), whether in 2D or 3D. This non-contact method is ideally suited for creating intricate 3D shapes in hard metals, hardened tool steels, and ceramics. Due to the advantages of laser ablation, the "laser as a tool" is increasingly replacing mechanical processes such as hard milling or die-sinking EDM, as the ultrashort pulse laser operates without tool wear and with extremely high reproducibility. Surface roughness of up to Ra 0,1 µm, comparable to finished parts, can be achieved without post-processing.
“Cold ablation” via ultrashort pulse laser ablation is used in a wide variety of areas, particularly in embossing and punching technology, tool and mold making, medical technology, and the watch and jewelry industries.
Laser ablation with ultrashort pulse lasers is ideal for products such as:
Letter and number embossers, embossing dies, coin embossers, bending and forming inserts for progressive tools, forming plates, cutting knives and many more
Topology of indexable inserts
- Three-dimensional shape engravings on free-form surfaces
- 3D laser engravings / lasered engravings
Hard metal lettering embosser
- Material Ceratizit CF H40S
- Depth 35 µm
The UKP laser creates lettering embossers in the micrometer range for your tools, even in already hardened material.
Embossing die press-in zone
- Material Ceratizit CF H40S
- Surface qualities Ra 0,1 µm
- 10° flank angle
We produce your stamping dies quickly and economically, eliminating the need for prior electrode production and rework.
Laser ablation with ultrashort pulse laser
- fast
- economically
- in outstanding quality
These added values await you at HAILTEC
Good reasons for UKP laser ablation
much longer service life
Time and money savings
Surface qualities up to Ra 0,1 µm
Member of networks and associations
HAILTEC - Your certified partner
