Bone plates
High-precision bone plates for medical technology - HAILTEC
In the medical technology precision is of the utmost importance, especially in the manufacture of bone plateswhich are used in traumatology and orthopaedics play a key role in traumatology and orthopaedics. HAILTEC is your trusted partner for high-precision bone plates that meet the highest demands. With our extensive expertise and state-of-the-art manufacturing technology, we develop customized solutions for osteosynthesis implantsthat combine innovation and quality.
Many well-known customers from industry
already rely on our expertise
What are bone plates?
Bone plates are medical implants that are used to stabilize bone fractures. bone fractures and to support the healing healing process in the osteosynthesis are used. They serve as stable fixation of broken or operated bones in order to promote bone healing promote bone healing.
There are different types of bone plates that have been developed for different medical applications:
- Interlocked bone platesThese plates have screws that lock firmly into the plate, creating a stable connection. They are ideal for fractures with difficult anatomical conditions.
- Non-locking bone platesThese plates offer flexible fixation options and adapt to the shape of the bone. They are often used in orthopaedics used in orthopaedics.
In the traumatology and orthopaedics bone plates are crucial for the restoration of the bone structure and the long-term functionality of joints and limbs.
Our expertise in the production of bone plates
HAILTEC is a leader in precision manufacturing of bone plates and uses state-of-the-art technologies to achieve first-class results. Our manufacturing processes are highest precision and quality so that the implants meet the requirements of surgeons and patients alike.
Our core technologies:
- Ultra-precise laser cutting By using ultra-short pulse lasers , we can manufacture bone plates with extreme precision, which ensures optimum accuracy of fit and minimal tolerances .
- CNC processing We use high-precision CNC machines to shape the plates into complex geometries that are perfectly adapted to the bone in question and enable secure fixation.
- Surface treatment and finish Our surface treatments ensure a smooth, biocompatible surface that minimizes the risk of infection and rejection . This finish also improves the longevity and stability of the implants.
These technologies help to ensure that our bone plates meet the highest medical standards and at the same time meet the requirements for functionality and durability.
Materials for bone plates
The choice of the right material is crucial for biocompatibility and mechanical stability of bone plates. HAILTEC relies on proven and innovative materials to achieve the best possible results.
These materials ensure that the bone plates have an optimal combination of strength, lightweight construction and biocompatibility offer.
Advantages of our bone plates
The bone plates manufactured by HAILTEC offer a number of advantages that are of decisive importance for both surgeons and patients:
Quality assurance and standards
In the production of bone plates HAILTEC attaches great importance to quality assurance and compliance with all relevant standards and regulations.
- ASTM F382: Our bone plates meet the requirements of the international standard ASTM F382which specifies mechanical tests for osteosynthesis implants defined.
- ISO 9585This standard describes the requirements for flexural strength of bone platesto ensure that the implants can withstand extreme loads.
We guarantee that our products not only meet the highest quality standards, but also comply with strict medical technology regulations.
Areas of application for our bone plates
Our bone plates are used in various areas of medical technology for use:
Research and development
HAILTEC is constantly striving to develop new technologies and materials in order to improve performance and safety of our bone plates further improved. We work closely with research institutions and medical specialists in order to continuously innovations in medical technology.
Our R&D department is a leader in the development of new materials and designs that improve healing processes and revolutionize the use of bone plates in clinical practice.
Case study: Successful development of bone plates for fracture treatment
A renowned hospital commissioned HAILTEC with the development of customized bone plates for a complex fracture treatment. The challenge was to develop a customized solution that would allow precise fixation and rapid healing and rapid healing.
Solution approachHAILTEC worked closely with the surgeons to develop a customized individual bone plate made of titaniumwhich was perfectly matched to the patient's anatomy. Through the use of ultra-precision laser technology it was possible to guarantee an exact fit.
ResultThe patient recovered faster than expected and the bone plate enabled stable fixation of the fracture.
"The HAILTEC bone plates convinced us with their precision and excellent biocompatibility." - Senior surgeon
Let's realize your bone plate projects together!
Contact HAILTEC today for a non-binding consultation on your bone plate projects. Our experts develop customized solutions that are perfectly tailored to your requirements in the medical technology and traumatology requirements.
FAQ - Frequently asked questions about bone plates
Summary: HAILTEC - High-precision bone plates for medical technology
With HAILTEC as your partner you receive high-precision bone platesspecially designed for the requirements of osteosynthesis and orthopaedics developed. You can rely on our experience, innovative strength and technical expertiseto realize your projects in the medical technology successfully. Contact us today today for customized solutions!
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FAQ about wire erosion at HAILTEC
Which materials can be wire-cut by HAILTEC?
We machine a wide range of materials, including hardened steel, titanium, tungsten carbide and copper alloys.
How precise is wire EDM at HAILTEC?
Our machines achieve a precision of ±1-5 micrometersideal for high-precision applications.
What are the advantages of wire EDM compared to other cutting processes?
Wire EDM enables burr-free cuts, processes the hardest materials and realizes complex geometries with maximum precision.
What is the maximum size of the workpieces that can be wire-cut?
We process workpieces with dimensions of up to 500 x 400 x 300 mm.
Can HAILTEC also wire-cut small series or individual pieces?
Yes, we manufacture prototypes and individual items as well as series production.
How does HAILTEC combine wire EDM with other manufacturing technologies?
Wire EDM is often combined with milling, laser cutting or bending to produce complex components in an efficient process.
Which industries particularly benefit from HAILTEC's expertise in wire EDM?
In particular the medical technologythe toolmaking and the aerospace benefit from our high-precision manufacturing solutions.