Punching at HAILTEC
Precision and efficiency in sheet metal processing
Punching of series parts
The punching is part of HAILTEC's manufacturing portfolio and plays a decisive role in the production of precision parts. precision parts for a wide range of industries. Punching is not viewed in isolation, but as part of a comprehensive, integrated manufacturing approach that also includes technologies such as bending, laser cutting and embossing and embossing. By combining these processes, HAILTEC offers customized solutions for complex production requirements.
The punching process at HAILTEC
The punching is a high-precision process for processing sheet metal and other flat materials. At HAILTEC, we rely on state-of-the-art punching machineswhich guarantee high precision and efficiency for both small and large series. Our punching machines can process a wide range of materials and make it possible to complex geometries with the highest precision.
Punching machines used and their capacities
HAILTEC relies on the latest CNC-controlled punching machineswhich make it possible to manufacture complex components quickly and precisely. Our machines offer:
- High punching speed for series production
- Processing of materials with a thickness of 0.1 mm to 3 mm
- Automated feeding systems for efficient production
Types of punching tools
HAILTEC uses various punching tools to manufacture different components:
- Progressive diesIdeal for mass production, as several processing steps (cutting, bending, embossing) are combined in one tool.
- Individual punching toolsPerfect for smaller series or prototypes where individual punching geometries are required.
Machinable materials and material thicknesses
Our punching machines can process a wide range of materials, including:
- Steel
- Stainless steel
- Aluminum
- Copper
- Brass
- Plastics
The material thickness ranges from very thin foils to sheets with a thickness of up to 3 mm, which gives HAILTEC great flexibility in production.
Typical component sizes and geometries
HAILTEC stamps components in a wide range of sizes and shapes, from small precision parts with a diameter of just a few millimeters to larger components for the automotive industry or electrical industry. Typical component geometries include:
- Flat panels
- Complex contours
- breakthroughs and embossings
Many well-known customers from industry
already rely on our expertise
Advantages of punching compared to other manufacturing processes
Punching offers numerous advantages over alternative manufacturing processes, particularly in the series production of sheet metal and metal parts.
Areas of application for punching at HAILTEC
Industries
1st automotive industry
Production of sheet metal components for car bodies and engines.
2. electrical industry
Production of contact parts, housings and heat sinks.
3. medical technology
Precision stamped parts for medical devices and implants.
Specific parts and components
Typical components that HAILTEC manufactures by punching include
- Small parts for electrical contacts
- Mounting brackets for electronic components
- Flat components for medical applications
Combination with other manufacturing processes
HAILTEC often combines punching with other processing methods such as bending, laser cutting or embossingto produce complex components in an efficient manufacturing process. This makes it possible to realize complete assemblies in a single production step.
HAILTEC's special expertise in punching
With years of experience and a deep understanding of precision stamping HAILTEC has established itself as one of the leading suppliers in the industry.
Complex stamped parts and innovative solutions
HAILTEC specializes in manufacturing even complex stamped parts with tight tolerances and complicated geometries. Our development department works closely with customers to develop solutions that are tailored to the specific requirements of their projects.
Integration into holistic manufacturing solutions
At HAILTEC, stamping is closely integrated into the entire production process. Thanks to our integrated approach, we can quickly integrate stamped parts into further processing steps, be it assembly, embossing or laser processing.
Toolmaking for punching at HAILTEC
A decisive advantage of HAILTEC is its own tool shopwhich enables us to produce customized punching tools to develop and manufacture customized stamping tools in-house.
In-house development and production of punching tools
Our experienced toolmaking team designs and manufactures the tools required for the specific requirements of our customer projects. This guarantees not only a high degree of flexibility, but also a rapid response to customer inquiries and adjustments to the production process.
Advantages of manufacturing your own tools
- Flexibility: Tools can be adapted quickly
- Cost efficiencyNo external suppliers necessary
- PrecisionTools that are precisely tailored to the requirements of production
Quality assurance during punching
The quality of the stamped parts has top priority at HAILTEC. That is why we rely on a comprehensive quality management systemthat guarantees seamless monitoring of all production steps.
Measuring and testing technologies used
- Optical measuring systemsFor the exact measurement of punched parts and for checking dimensional accuracy.
- Tactile inspection systemsFor checking surface quality and ensuring tolerances.
Quality management and certifications
HAILTEC is certified according to ISO 9001 and ISO 13485 certification, which guarantees compliance with strict quality standards, particularly in safety-relevant sectors such as medical technology.
Process monitoring and optimization
Our punching machines are equipped with integrated sensor systems which enable real-time monitoring of the production process. This allows errors to be detected and corrected at an early stage.
Comparison: Punching vs. alternative manufacturing processes
Case studies: Punching projects at HAILTEC
Case study 1: Stamped parts for the automotive industry
Customer requirement: An automobile manufacturer required high-precision sheet metal components for car body production, which had to be manufactured in large quantities at a competitive price.
Solution approachHAILTEC developed a progressive toolthat combined several processing steps in a single operation.
Results: Thanks to the high efficiency of the punching process, the customer was able to save considerable costs and obtain components of consistently high quality
Case study 2: Precision stamped parts for the electrical industry
Customer requirement: A company from the electrical industry required complex contact parts made of copper for printed circuit boards.
Solution approachHAILTEC relied on individual stamping toolswhich were specially developed for these fine structures.
ResultsThe contact parts were manufactured in series with minimal tolerances and high repeat accuracy.
Innovations and future trends in the die-cutting sector
Technological developments
The introduction of servo punching machines at HAILTEC has led to an even higher production speed and precision. These machines allow flexible adjustment of the punching movement, which is particularly advantageous when processing complex geometries.
New materials
With the development of new, lighter materials, particularly in the field of e-mobility and aviationthere are also new challenges for punching. HAILTEC continuously invests in research in order to process these materials efficiently.
Sustainability in punching
HAILTEC relies on energy-efficient punching systems and works continuously to reduce material waste. By using optimized tools and production processes, we minimize material wasteand all punching waste is recycled.
Combination of punching with other technologies at HAILTEC
A particular strength of HAILTEC is the combination of different manufacturing technologies. Punching is often combined with bending, laser cutting or embossing to realize complex components in a continuous manufacturing process. This enables us to hybrid components that combine several functions in one component.
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FAQ about punching at HAILTEC
Which materials can be punched at HAILTEC?
We process a wide range of materials, including steel, stainless steel, aluminum, copper and plastics.
What are the advantages of punching compared to other manufacturing processes?
Punching is particularly cost-efficient for large quantities and offers high precision and production speed.
How does HAILTEC guarantee precision when punching?
By using modern CNC-controlled punching machines and integrated measuring systems, we ensure consistently high quality.
Can HAILTEC also punch small series or prototypes?
Yes, HAILTEC also manufactures small series and prototypes with customized tools.
How does HAILTEC combine punching with other manufacturing technologies?
We integrate punching into complex manufacturing processes and combine it with processes such as bending, embossing and laser cutting.
Which industries particularly benefit from HAILTEC's punching expertise?
Industries such as the automotive industry, electrical industry, medical technology and aviation benefit from our stamping solutions.