Lasered embossing stamps metal and carbide
Uptime up, costs down
We manufacture ”m-precise laser embossing stamps for you
Millions of strokes per day place a strain on tool components such as stamping dies and forging dies. Wouldn't it be beneficial to significantly increase their service life? Renowned companies in stamping and punching technology rely on our expertise as a supplier: Using ultrashort pulse laser technology, we manufacture your stamping dies quickly and reproducibly â when it's urgent. on the same day.
Benefit from the latest laser technology without making any investment yourself.
Our partner in ultrashort pulse laser processing
Added value for your stamping dies
With HAILTEC's ultrashort pulse laser processing, you minimize machine downtime, save costs, and shorten your production time. You achieve surface qualities down to Ra 0,1 ”m â and avoid the disadvantages of die-sinking EDM (see table below).
All benefits at a glance
Sinking EDM
vs. ultrashort pulse laser processing
For a long time, die-sinking EDM was the standard for creating embossed contours in carbide tools. In comparison, ultrashort pulse laser technology scores points: It eliminates the need for electrode production, making production simpler and more precise. Neither wearing electrodes nor a rougher surface finish (due to die-sinking EDM) impair the carbide surface.
Ultrashort pulse laser technology increases the service life of your stamping dies by up to a factor of 10
CERATIZIT & HAILTEC: White paper
In a series of experiments show CERATIZIT Empfingen GmbH and HAILTEC,
how ultrashort pulse laser processing gives embossing dies a significantly longer service life than conventional die sinking EDM.
Would you like to learn more about the results of the test series conducted by CERATIZIT Empfingen and HAILTEC? Click here for the informative white paper:
Product examples embossing stamps
Lettering embossers, dies, etc.
Examples of laser microcutting quality and products
Embossing dies for press-fit zones
”m-precise machining of a carbide CF-40S from Ceratizit
- Flank angles up to 10° possible
- Position tolerance blank/laser contour +/- 0,005 mm thanks to high-resolution CCD camera and tactile measuring probe for alignment of the blank
- Contour depth 400 ”m
- Surface roughness 0,102 ”m
The UKP laser produces highly precise embossing stamps without additional tools or electrodes.
Letter embosser
We produce the smallest shapes in your embossing stamps quickly and with a long service life.
- Contour depth 100”m
- Long service life due to gentle machining
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How to score with ultrashort pulse laser technology from HAILTEC
Plus points for your embossing and punching technology
More speed and quality
Thanks to âcoldâ laser processing, we produce your stamping dies particularly quickly and precisely: On precision systems from DMG MORI and TRUMPF with Tolerances of +/- 0,005 mm.
Shapes directly from the 3D model
Your molds, dies, bending punches or cavities are created with the UKP laser directly from the 3D model â in just one setup and without any machining forces.
Reproducible parts
The USP laser operates with repeatable process parameters, so that one stamp is exactly the same as another. Even complex 3D shapes can be realized by the Laser in prefabricated quality.
Broken tool? Immediate service!
Stamp breakage and your machine is down? In emergencies, we produce replacements as an express service â depending on the urgency as Express or immediate service.
Benefit from the latest laser technology without making any investment yourself.
Your job shop for UKP lasered embossing stamps
We offer you high-tech on demand using state-of-the-art equipment. Use us as a contract manufacturer and innovation partner for prototypes, samples, and series production.
- Discretion in production and development
- Own design department
- Binding delivery dates
- Measurement laboratory with nano-precise measurement technology from Bruker Alicona
Frequently asked questions about embossing dies
What added value does ultrashort pulse laser technology bring to your embossing and punching technology?
As a manufacturer of progressive dies, you want to avoid machine downtime and thus save costs. That's where we come in: Using ultrashort pulse laser technology, we give your stamping dies a significantly longer service life.
How does the UKP laser increase the service life of your embossing dies?
Millions of strokes per day are a real test for wear-intensive tool components such as dies for press-fit zones, connectors, or micro-number stampers. In a joint series of tests with carbide manufacturer CERATIZIT Empfingen, we were able to demonstrate that ultrashort pulse laser machining increases the service life of dies by up to 10 times compared to die sinking EDM.
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HAILTEC - Your certified partner
