Laser cutting medical technology
Your ISO 13485-certified contract manufacturer for precise cutting of meshes, bone plates, and much more....
Laser cutting medical technology: Safe, traceable, on time
Laser-cut implant blanks made of titanium or nitinol: We combine many years of experience in the manufacture of implants with broad expertise in laser cutting medical technology. ISO 13485-certified contract manufacturer We realize the finest contours with tight tolerances quickly and with precision. Use our advanced technology to manufacture your implants and medical components.
When will you relieve your production – and grow faster and more economically thanks to outsourcing to HAILTEC?
Many well-known customers from the industry
already trust our expertise
Why choose HAILTEC as a supplier?
HAILTEC: Your contract manufacturer for laser cutting medical technology
We work with you to develop your workpieces, instruments, implants, and other medical technology products. We support you throughout the technological development process, from prototype to series production. We manufacture your product in compliance with ISO 13485:
- laser cutting
- Precision bending
- Microbeams
- surface treatment,
- Black Marking, UDI Labeling
- Cleaning Service
- Packaging, also possible in cleanrooms from 2024
…….complete and of the highest quality. With our laser cutting services, Ultrashort pulse laser processing, CNC turning and milling, construction, Micro waterjet cutting and UDI-compliant laser marking, we offer you all technologies in the field of precision machining.
This extremely reliable medical laser cutting technology allows us to process a wide variety of materials without damaging the surface. The resulting cut is slightly larger than the focused and pulsed laser beam itself – approximately 0,02 mm. Furthermore, our automated laser cutting systems are extremely accurate and are regularly tested and validated by us according to ISO 13485.
Are you a medical device manufacturer and looking for an ISO 13485 certified contract manufacturer for laser cutting medical technology?
This range is offered by the implant cutting at HAILTEC
The ideal cutting process for every requirement
*The tolerances listed in the table depend on the material.
What added value does implant cutting offer at HAILTEC?
Implant cutting at HAILTEC
As a development partner with a broad process mix and medical technology experience, we implement your project with agility and precision. Leverage the combination of technological leadership and high-end measurement technology for your medical devices.
Why choose HAILTEC as a supplier?
Laser cutting medical technology: Your expert for high-precision implant cutting
We manufacture laser-cut implants, implant systems, and implant components according to your specifications. They are used in many parts of the human body, including the jaw and skull, the hand, and the foot. Application and product examples for laser cutting in medical technology:
- Mandibular fracture, mandibular reconstruction, covering bone defects (with titanium mesh on the skull or in the orbital area), correcting joints
- Plating systems for skull and jaw
- Components for craniomaxillofacial osteosynthesis
- Titanium osteosynthesis implants
- Various implants in plate form such as chin plates, bone plates, hole plates or jaw angle plates
Variety of materials for your implants
Depending on your specifications, we process a variety of materials, such as Nitinol, titanium, and titanium mesh in various grades. For short delivery times, we stock a wide selection of medical-grade stainless steels. A brief material guide:
Titan
Titanium (Ti) is highly corrosion-resistant, exhibits ductility, which is important for the implant's adaptation to the bone, and is biocompatible. Depending on the expected load, we add alloying additives such as aluminum or vanadium to the material to increase the implant's strength.
Titanium or titanium meshes are used in various plate thicknesses and grades. Common grades are:
- Grade 2: This is a highly sought-after titanium grade. With a titanium content of 99,25%, it is particularly pure, bends easily, and has moderate strength, making it suitable for procedures involving low mechanical stress on the bone.
- Grade 4: Still considered pure titanium, but is significantly more durable thanks to added alloying elements.
- Grade 5: Withstands high forces, particularly suitable for screws.
Nitinol
Nitinol is a nickel-titanium alloy and probably the best-known form of shape memory alloy. This elastic, biocompatible material is popular in medical technology. It is used, for example, for medical implants in trauma surgery, orthopedic surgery, and coronary vascular surgery.
Product examples laser cutting medical technology
Meshes and microplates made of titanium
are primarily used in neurosurgery. In the field of osteosynthesis, it is important that the implants adapt as closely as possible to the human body/skull shape.
- Variable geometric shapes
- Titanium mesh and microplates
- Round hole meshes and expansion meshes
Member of networks and associations
HAILTEC - Your certified partner
Our partner in ultrashort pulse laser processing
Frequently asked questions about ISO 13485 laser cutting medical technology
What are the advantages of laser cutting for medical technology at HAILTEC?
Laser cutting offers numerous advantages in the field of medical technology. Through validated processes, we consistently guarantee the same high quality standards for all our products. As a certified contract manufacturer according to ISO 13485, we are the ideal partner for your projects. Our state-of-the-art machinery enables us to produce the highest quality products for a wide variety of applications. We are therefore always grateful to our specialized employees, who, with their expertise and experience, contribute to ensuring that all measures meet our quality and hygiene standards. We attach great importance to meeting the highest standards in laser cutting to ensure our customer satisfaction. This allows us to offer you flawless, high-quality medical technology.
How is laser cutting controlled in medical technology?
Laser cutting in medical technology is extremely carefully controlled to ensure that every product manufactured meets the highest quality standards. This control is carried out in the form of constant testing designed for precision and accuracy. First, the quality of the cut material is checked to ensure it is suitable for use in medical technology. Next, the quality of the laser cutting itself is checked. This includes checking the edge quality and surface accuracy to ensure they meet requirements. The accuracy of the cutting dimensions is also checked to ensure that the product meets specifications. To ensure the highest level of quality, the laser processing processes and results are regularly checked. These tests are carried out to ensure that the manufactured products meet the highest quality standards. These tests include, among other things, checking the surface quality, checking the accuracy of the laser processing, and measuring dimensions. All results are documented to ensure that every product meets requirements. Furthermore, a quality management system is regularly implemented to ensure that all processes are constantly monitored and improved.
What types of laser cutting are there in medical technology?
There are different types of laser cutting in medical technology. One of the most common types is thermal laser cutting, in which a powerful laser beam is directed at the material to heat and melt it. This type of cutting is primarily suitable for finer details that need to be produced very precisely and cleanly. Another type of laser cutting in medical technology is ultrasonic laser cutting, in which an ultrasonic beam is used to cut the material. This process is primarily suitable for larger volume pieces that need to be cut quickly and efficiently. Another type of laser cutting in medical technology is pulsed laser cutting, in which a laser beam with very short pulses is directed at the material to cut it. This process is particularly suitable for producing very fast and precise cuts. All of these types of laser cutting in medical technology have their own advantages and disadvantages and are suitable for different applications.
Why is HAILTEC ISO 13485 certified?
ISO 13485 is the international standard for quality management systems for the medical device industry. This standard specifies requirements for the organization, planning, control, execution, and monitoring of the production, testing, packaging, storage, and supply of medical devices. ISO 13485 is the basis for the CE marking of medical devices.
The CE marking is a declaration of conformity issued by manufacturers and importers. It certifies that a product complies with the essential requirements of EU directives. The CE marking is mandatory for medical devices in the European Union.
The quality of our products and services is ensured by a sophisticated quality management system. Our employees are trained competently and responsibly and are required to complete regular professional development courses. Through our continuous improvement process, we have successfully optimized our processes and minimized sources of error. Comprehensive customer satisfaction: We constantly work on and implement our customers' suggestions for improvement. Through regular communication with our customers, we are able to consistently exceed their expectations of our company.
We continually work on and implement our customers' suggestions for improvement. Through regular communication with our customers, we consistently exceed their expectations. Flexible solution concepts: Our individually tailored solution concepts for each individual order offer you the perfect combination of high-quality materials, state-of-the-art technologies, and many years of experience in metalworking – all from a single source!
Which surface treatments are used for implants and medical components?
Anodize:
- Anodizing is a process in which a metal or metal alloy is anodized in a chemical solution. This process is primarily used to protect or enhance the surface of a metal. Anodizing is a chemical process in which a layer forms on the surface of a metal or metal alloy. This layer protects the metal from corrosion and wear. Anodizing can also be used to smooth or polish the surface of the metal.
Electropolishing:
- Electropolishing is an important process in medical technology. It ensures surfaces are smooth and clean. This is important for instruments and devices to function properly. It also improves appearance. There are different types of electropolishing. Some are faster, others slower. In medical technology, rapid polishing is often used to save time.
How does electropolishing work?
- An electric current is applied to a metal surface. The surface is immersed in a solution, often consisting of salt water and acid. The metal reacts with the solution, forming a layer of metal oxide. This layer is thicker than the metal's original surface. So, if you compare two metallic objects, you'll see that one is smoother than the other. Various metals are polished in medical technology: stainless steel, titanium, and copper are just a few examples. Polishing stainless steel is the most common because it's so versatile—it can be used on just about anything!
Why do you need perfect surfaces?
- Smooth surfaces are more hygienically clean than rougher surfaces. Rougher surfaces have more cracks and crevices where bacteria can live (and these bacteria can spread disease). Smooth surfaces also have lower frictional forces, meaning instruments wear down and fail more slowly.
What is process validation with PQ, IQ and OQ?
Process validation is an essential component of quality assurance in the pharmaceutical industry. Validation involves the planning, execution, and documentation of a series of tests to ensure that a process is reproducible and therefore reliable. Validation is typically divided into three phases: process qualification (PQ), installation qualification (IQ), and operational qualification (OQ).
Process qualification is a series of tests aimed at optimizing a process to achieve the desired results. During this phase, the process is tested for reproducibility and robustness.
Installation qualification is a series of examinations aimed at ensuring that the equipment is correctly installed and functioning properly.
Operational Qualification is a series of examinations aimed at
Why is titanium perfect for medical implants?
Titanium is an extremely strong and durable metal, making it perfect for use in medical technology. Titanium implants are particularly durable and can withstand a lifetime of exposure. Titanium is also biocompatible, meaning it doesn't cause allergic reactions and is also compatible with human tissue.